A DEFORMATION MONITORING METHOD FOR MEASURING AT LEAST DEFORMATION BY FLEXING OF AN ELECTRIC CABLE

专利摘要:
strain monitoring method for measuring at least the flexural strain of an electrical cable. A method is provided for monitoring at least the flexural deformation of at least one electrical cable provided with at least one mechanically non-symmetric peripheral strength member.
公开号:BR112012006051B1
申请号:R112012006051-1
申请日:2009-09-18
公开日:2019-06-25
发明作者:Carsten Kemnitz；Davide Sarchi；Bernd Knuepfer；Giacomo Coletta；Arnd-Guenther Carl；Thomas Kittel；Reiner Ewald
申请人:Prysmian S.P.A.；
IPC主号:

专利说明:

FIELD OF THE INVENTION "DEFORMATION MONITORING METHOD FOR MEASURING AT LEAST DEFORMATION BY FLEXION OF AN ELECTRIC CABLE" FIELD OF THE INVENTION
[1] The present invention relates to an electric cable having an integrated voltage sensor, particularly suitable for the measurement of dynamic static voltages, in particular bending voltages.
[2] The present invention is also directed to a method and monitoring system for measuring bending in at least one electric cable.
[3] The present invention further relates to a monitoring system and method for detecting bending in a plurality of electrical cables. In particular, the present invention relates to a monitoring system and method employing Brillouin backscatter techniques for monitoring bending deformation of a plurality of electrical cables installed in mobile equipment.
BACKGROUND OF THE INVENTION
[4] Electrical cables, in particular for heavy-duty applications and / or for mobile installations, such as mobile dock cranes, ship-to-shore container cranes, ship unloaders, spreaders and mining and construction equipment. tunnels are specially designed to withstand severe ambient conditions and high mechanical stresses such as bending forces and torques. As another example of cables for heavy duty applications, well bottom pump cables to supply current to submersible electric pump systems in deep wells are usually installed in physically limited areas and in hostile environments, often coming in contact with fluids of corrosive wells. Typically, the above cables are designed to be robust and flexible. Within the present description, we will generally refer to heavy duty cables when referring to cables for heavy duty applications and in particular but not exclusively for mobile installations.
[5] An example of heavy duty electric cable is provided in DE 3934718, which describes an armed tow cable for mine-cut loaders.
WO 01/78086 describes an electric cable, in particular for use in a collection system, such as a crane system or shelves. The cable comprises a core, including first conductors, completely encircled by and embedded within a first tensioning support matrix. At least one other layer is disposed around the first tension support matrix and has at least one other conductor in the other layer which is completely encircled by and embedded within a second tension support matrix. The tension support dies within the cable are said to allow tension distribution throughout the cable and thus substantially reduce the effect of corkscrews.
[7] Bending / compressive loads and twisting on a movable cable may result from forced orientation of the cable during the winding and unwinding phases around reels or from collecting the cable into baskets (eg for cables spreaders); In addition, failure or malfunction of the motorized apparatus may result in misplacement of the cable which may, for example, fall out of its orientation medium or be squeezed by parts of the apparatus and thus cause undue flexing of the cable.
[8] Excessive bending of the cable can cause the loads to be transferred to the electric conductors with consequent failure of the latter. Excessive and / or prolonged compressive loads can result in cable deformation, which would shorten cable life.
[9] US 5,767,956 describes the use of Brillouin backscatter light to provide a monitoring device which is able to observe, in real time, whether an optical fiber is normal or at the limit of a fracture. The device uses optical time domain reflectometry (OTDR) to monitor a stimulated Brillouin diffusion light using fiber optic cores in an optical cable. No indication is provided about the use on an electric cable.
WO 08/073033 describes a system for monitoring the bending and tension of a power cable connected to an offshore platform by moving the voltage measured on the optical fibers attached to or incorporated in the power cable. A flexion in the power cable will give rise to a voltage in the optical fiber and this voltage will change the optical properties of the fiber. The change in the properties of the optical fiber can be measured by means of the optical time domain reflectometer (OTDR) or the optical frequency domain reflectometer (OFDR).
[11] This document states that there is a risk that the optical fibers embedded or attached to the cable could be damaged and thus it is suggested to equip the cable with redundant fibers. Furthermore, there is no mention of the problem of transferring the bending deformation between the fibers and the cable to be measured. As a possible location for the fiber, the interstices between the coating yarns are mentioned.
WO 07/107693 discloses a fiber optic cable including a voltage transfer member, a central optical fiber disposed through the voltage transfer member and a mechanically tight jacket coupling the central optical fiber and the transfer member of tension. The voltage experienced by the voltage transfer member is transferred to the central optical fiber via the tightened jacket.
[13] The paper does not address the problem of an electric cable with a fiber optic sensor.
[14] The Applicant was confronted with the problem of how to produce an electric cable, in particular suitable for heavy duty applications, and more particularly for mobile installations, which would allow controlling, preferably real-time monitoring, and locating deformation by to which the cable is subjected during operation, while ensuring reliability of the long-term measurements.
SUMMARY OF THE INVENTION
[15] Due to the high mechanical stresses imposed during operation, the typical service life of a heavy duty cable (such as mining applications or crane installations) is generally relatively short and, depending on the specific application, may vary between a few months to a few years. The Applicant has observed that it would be advantageous to provide a heavy duty cable that can be monitored during its operation. Knowing the temporal evolution of the cable condition, an efficient periodic cable maintenance can be performed, for example, it is possible to adjust the guide roll drive and / or adjust the electronic control parameters of the automation system in the mobile equipment.
[16] Periodic checks of cable conditions could be done offline with a cable not in use or even removed from the equipment on which it was mounted, but in practice such checks are not usually carried out because of the loss of time due to the necessary shutdown of the equipment or apparatus containing the cable.
[17] It would be particularly advantageous to record, during cable work, the dynamic events that induce the compressive peaks (negative voltage), which can however damage the cable through fatigue. Such monitoring could avoid unexpected out-of-service events and save the relevant costs. It would also be advantageous to locate the part of a cable improperly folded because of a drop in or a tightness by the apparatus where the cable operates.
[18] A problem faced by the present invention is to provide a monitoring system for detecting permanent failure of the electric cable, possibly caused by intrinsic wear by inappropriate use, for example by a use not in accordance with the recommendations provided by the cable manufacturer .
Another problem of the present invention is to provide a monitoring system for monitoring bending deformation of a plurality of electrical cables, in particular heavy duty cables installed in mobile equipment.
[20] According to the invention, it has been found that flexing of an electric cable can be detected by providing a cable including a non-symmetrical peripherally mechanical resistance member and a fiber optic sensor located in the region of the geometric axis of the cable.
[21] By "mechanically non-symmetrical member of resistance" we mean here an element that has different values of stiffness in the conditions of tension and compression, respectively.
[22] By "peripheral" we mean the resistance member, located in a region outside the geometric axis of the cable, preferably with a symmetrical geometric distribution.
[23] By "strength member" we mean an element having a rigidity high enough to withstand a significant fraction of the tensile loads of the cable.
[24] Examples of non-symmetrically mechanical strength member include braids, twisted yarns, glass, aramid or carbon fibers not impregnated by resin, having higher tensile strength than compressive loads.
[25] With this construction, when a pure tensile load is applied, the non-symmetrical resistance member fully cooperates with all other cable components (eg conductors, insulation, shielding etc.) to support the load and the cable section is evenly tensioned. When bending occurs, the non-symmetrical resistance member carries the load on the positively tensioned portion - i.e., tensioned portion - of the cable section, but does not bear any load on the negatively stressed portion - i.e., compressed.
[26] Thus, in this case, the neutral axis in flexion (i.e., the ideal axis, where the flexure induced elongation is zero) changes from the geometric axis of the cable (toward the tensioned side) and the optical fiber located near the geometric axis of the cable is located in the compressed region.
[27] In this way, the fiber optic sensor gives rise to a compression signal corresponding to the cable bending condition.
[28] In this way, the flexing of the cable can be detected independently of the cable layer or any twist to which the cable is subjected.
[29] According to the present invention there is provided a method for detecting bending in an electric cable comprising: - providing a cable with at least one non-symmetrical peripheral resistance member and a fiber optic sensor located in the axis region geometric of the cable; - detect compressive stress in the fiber optic sensor.
The fiber optic sensor is capable of providing readings for a substantially large range of measurable bending deformation, advantageously from -0.5% to 1%. Higher voltage values, for example up to 2% or even up to 4%, could be measured.
[31] In general terms and according to one aspect, the solution relates to an electrical cable comprising at least one non-symmetrical peripheral resistance member, at least two longitudinal structural members and a fiber optic sensor for monitoring the bending deformation along the length of the cable. The sensor comprises an optical fiber extending along the length of the cable. The optical fiber of the sensor will be referred to below also as the optical fiber of voltage.
[32] Within the present description, the term "longitudinal structural element" denotes a semi-finished structure of the electrical cable extending substantially and longitudinally along the length of the cable. The longitudinal structural members according to the present description and claims contribute to the electric cable transport function, as will become apparent from the following.
[33] The at least two longitudinal structural members comprised in the electric cable include at least one cable core.
[34] The term "core" indicates a semi-finished structure of the electrical cable comprising at least one electrical conductive element, such as an electric conductor and, typically, at least one insulating layer surrounding the electric conductor. In typical configurations, the electrical conductors comprise a plurality of twisted conductive wires.
[35] The Applicant understood that, by ensuring mechanical coupling, and in particular mechanical congruence, between the longitudinal structural elements of the electric cable and the optical fiber of the voltage sensor, the voltage is transferred from the longitudinal structural elements to be monitored for fiber optic voltage. "Mechanical congruence" means the ability of two or more parts to move or withstand tension substantially as a whole. The mechanical congruence just described allows to obtain a cable capable of providing reliable readings of the static and dynamic compressive loads experienced within a relatively large range of stretching. According to one aspect of the invention, the cross section is embedded in a stress transfer load, mechanically coupling the sensor with at least one of the at least two longitudinal structural members of the cable.
[36] Flexural deformation originates when the cable is forced to compress by external forces (eg compressive loads) in at least one part thereof.
[37] The Applicant has understood that the voltage sensor should be integrated into the cable and arranged in order to remain substantially undamaged by bending the cable at its minimum bending radius. The Applicant has understood that the optical fiber comprised in the tension sensor should be located in a region of a geometric axis substantially corresponding under normal operating conditions to a neutral bending region extending longitudinally along the cable and having a transverse transverse cross-section extending substantially and symmetrically about the neutral axis of the cable, hereinafter referred to as the neutral region.
[38] As used herein, the term "neutral region" is intended to describe a region about a geometric axis ("neutral geometric axis") in which the flexure induced elongations are minimal. The neutral geometric axis can be defined as an imaginary line along the length of the cable, where the cable being subjected to bending, no significant longitudinal strain occurs and the bending stresses are minimal in the voltage sensor. Preferably, the cable is designed so that the neutral axis is located in a position where the torsion acting on the cable determines a minimum longitudinal elongation of the sensing fiber.
[39] Given a minimum bending radius for an electric cable, which generally corresponds to the smallest radius of curvature, Pmin, which is allowed for the cable in order to avoid any permanent failure, the neutral region can be defined as the region wherein the tension sensor undergoes an elongation not greater than 2%, and preferably not greater than 1%, due to bending at the radii of curvature not less than Pmin- The positioning of the tensioning optical fiber within the geometric axis substantially coincident, through a certain bending radius, with the neutral region, prevents the optical fiber rupture or permanent failure due to flexing of the cable.
[40] In round cables, i.e. cables having a circular cross-section symmetrical, the region of the axis is a radial region about the geometric axis in a cross-sectional plane of the cable. In preferred embodiments, when referring to round cables, the geometric axis is the central longitudinal axis of the cable. Advantageously, the tension sensor is disposed along the cable within the region of the geometric axis, i.e., within a radial distance of the axis of not more than 20% of the radius of the cable, more preferably of not more than 10 % of the cable radius.
[41] In round cables, the at least one non-symmetrically peripheral resistance member is present in a cable region significantly spaced from the axis geometry region of the cable. In particular, said resistance member is disposed along a radial distance from the axis of at least 50%, more preferably at least 90% of the cable radius.
Examples of mechanically non-symmetrical, peripheral resistance elements of a round cable are wire mesh layer in the form of helically wound wire and mechanical protection layer, provided between the inner and outer jacket, in the form of braids or metal or fibrous wires.
[43] In flat cables, i.e. cables having a substantially rectangular cross-section, the region of the axis is the region including the axis of symmetry in the transverse plane of the cable. Advantageously, the tension sensor is disposed along the cable within the geometric axis region, i.e., within a perpendicular distance of the axis of not more than 105 the thickness of the cable.
[44] In flat cables, the mechanically non-symmetrical resistance member is present in a cable region significantly distant from the geometric axis region of the cable. In particular, said resistance member is disposed at a distance perpendicular to the axis of at least 50%, more preferably at least 90% of the thickness of the cable.
Examples of mechanically non-symmetrical peripheral resistance elements of a flat cable are tensile strength elements - provided in the interstices between the conductors - and reinforcing threads or reinforcing elements - both running parallel to the conductors and positioned between the sleeves external and internal, cords, wires and elements being made of metallic or fibrous materials, presenting different mechanical compressive and tensioning behaviors.
The Applicant has found that it is advantageous to encircle the optical fiber of tension with a protective coating to improve the mechanical resistance to side loads, said protective coating directly contacting the optionally damped optical fiber of the voltage sensor. Preferably, the backing comprises a fiber reinforced composite.
[47] An electric cable typically undergoes one or more heat treatments, in particular curing processes, during its manufacture, which involve thermal treatments at typical temperatures of about 150-200 ° C for a few minutes. The Applicant has observed that it is preferred that the stress transfer load and the tension sensor comprise materials resistant to the curing processes occurring during the manufacture of the cable where the tension sensor is integrated, while maintaining (1) the elastic properties of the sensor which allows the reversibility of the tension sensor without permanent deformation thereof, at least in the range in which the cable exhibits elastic behavior, and (2) adhesion or high resistance to unwanted slip friction, in order to maintain the mechanical congruence between the layers and cable elements.
[48] Preferably, the backing is made from a fiber reinforced composite, wherein the reinforcing fibers are carbon, graphite, boron, aramid or glass fibers; the polymer embedding the reinforcing fibers is preferably a crosslinked resin, for example, unsaturated polyester, such as vinyl esters or epoxy resin.
[49] Preferably, the stress transfer charge is based on an elastomeric material, more preferably on a thermosetting elastomer. The voltage transfer load is at least elastic in the voltage range where the cable has an elastic behavior.
In some preferred embodiments, the electric cable is a round cable with a substantially circular cross-section and comprises at least three longitudinal structural members, positioned radially outer with respect to the tension sensor.
BRIEF DESCRIPTION OF THE DRAWINGS
[51] The present invention will now be more fully described below with reference to the accompanying drawings, wherein some but not all embodiments of the invention are shown. The drawings illustrating the embodiments are non-scale schematic representations.
[52] For the purposes of the present description and the appended claims, except where otherwise indicated, all numbers expressing values, quantities, percentages and so on are to be understood as being modified in all examples by the term "approximately." Also all tracks include the maximum and minimum points described and include any intermediate tracks therein, which may or may not be specifically listed here.
[53] Fig. Ib is a schematic cross-sectional view of an electric cable according to an embodiment of the present invention.
[54] Fig. 2a is a schematic perspective view of a voltage sensor used in an electric cable of the present invention.
[55] Fig. 2b is a schematic cross-sectional view of the voltage sensor shown in Figure 2a.
[56] Fig. 3 is a schematic cross-sectional view of an electric cable, in accordance with another embodiment of the present invention.
[57] Fig. 4 is a schematic cross-sectional view of an electric cable according to still another embodiment of the present invention.
[5] Fig. 5 is a schematic cross-sectional view of an electric cable according to still another embodiment of the present invention.
[59] Fig. 6 is a schematic cross-sectional view of an electric flat cable, in accordance with another embodiment of the present invention.
Fig. 7 is a schematic diagram for illustrating the operating principles of a Brillouin-based backscatter technique in an electric cable according to an embodiment of the invention.
Fig. 8 is a diagrammatic representation of a bending temperature and tension monitoring system of a plurality of heavy duty cables mounted on mobile equipment in accordance with an embodiment of the present invention.
[62] Fig. 9 is a partial side view along line C-C illustrating a heavy duty crane of the monitoring system of Fig. 8.
Fig. 10 is a schematic diagram illustrating the operating principles of a monitoring system of a plurality of heavy duty cables of one embodiment of the present invention.
[64] Fig. 11 is a diagrammatic representation of a bending temperature and tension monitoring system of a plurality of heavy duty cables affixed to moving equipment, in accordance with another embodiment of the present invention.
[12] Fig. 12 is a schematic diagram illustrating the operating principles of a multi-service heavy duty monitoring system in another embodiment of the present invention.
[66] Fig. 13 shows a cable folded around a mandrel.
[67] Figs. 14a and 14b schematically illustrate the displacement of the geometric axis of neutral bending of the axis of a bent cable.
[68] Fig. 15 is a diagram showing recording a bending deformation according to the monitoring method of the invention.
DETAILED DESCRIPTION
[69] Figure 1b shows a cross-sectional view of an electric cable according to an embodiment of the present invention. The cable shown in this embodiment may be suitable for heavy duty applications, more particularly for mobile installations. Cable 1 is a round cable comprising three cores 2 radially disposed about a central longitudinal geometric axis Z of the cable. The cores 2 can provide three-phase power transmission. Cable 1 may be a low or medium voltage power cable where low voltage indicates a voltage up to 1 kV and average voltage indicates a voltage from 1 kV to 60 kV. Each core 2 comprises an electric conductor 12, for example, a copper conductor formed by a bundle of tinned or bare copper electric wires together according to conventional methods. In the radial outer position with respect to each electric conductor 12, an inner semiconductive layer 13, an insulation layer 16, a semiconductor layer 17 are sequentially provided. The inner semiconductive layer 13, the insulation layer 16 and another outer semiconductive layer 17 are made of polymer-based materials, which can be extruded one on top of the other or coextruded onto the conductor 12. The insulation layer 16 may be, for example, crosslinked ethylene propylene rubber (EPR); the inner and outer semiconductive layers 12 and 17 may be, for example, EPR, ethylene / propylene / diene terpolymers (EPDM) or a mixture thereof, charged with an appropriate amount of a conductive filler, which may typically be carbon black .
[70] Altematively, whenever the operating conditions thus enable, both the insulation layer and the semiconductive layers can be made of thermoplastic compounds, such as polypropylene based compounds.
[71] In some applications, cable core 2 comprises at least one metal screen layer 22 in a radially outer position with respect to the outer semiconductive layer 17.
[72] It should be understood that the above description of cores 2 represents only one of the possible structures of the cores comprised in the electrical cable, which in general may be phase cores for force transmission or grounding, cores for conveying control signals or cores carrying signs of both strength and control.
[73] According to one aspect of the invention, the electric cable 1 comprises a fiber optic bending deformation sensor 5.
[74] Due to the fact that heavy-duty cables suffer from frequent mechanical stresses during their lifetime, the Applicant understands that it is of particular relevance to locate the voltage sensor within the cable in such a way that the optical fiber is not damaged by the flexing of the cable at any bend radius being not less than the minimum bend radius, Pmin, which corresponds to the minimum radius at which the rope can be bent without permanent failure. Cable bending induces an elongation in the voltage sensor. It has been observed that the voltage sensor is generally not damaged by cable bending at radii of curvature not less than Pmin when the flexural induced strain is less than the voltage applied to the fiber in a voltage test of typically 1 or 2%.
[75] The cable region extending along the length of the cable, in which the optical fiber remains undamaged due to flexing of the cable, is defined as the neutral region (bending) of the cable. In round cables, in a cross-sectional plane of the cable, the neutral region is a radial region about the neutral geometric axis corresponding, in the present embodiment, to the geometric axis Z.
[76] Preferably, within the neutral region of the optical cable, the tension sensor undergoes an elongation equal to or less than 2%, more preferably equal to or less than 1%, due to the flexion in Pmin- [77] O Applicant has noted that the values of Pmin, specified for heavy duty cables, especially for applications in mobile equipment, may be relatively low, Thus, in order to ensure flexural strength of the tension sensor, the neutral region should have a relatively small radial distance from the geometric axis, e.g. not more than 5 mm. For example, always with reference to round cables, for Pmin = 300 mm, the radial distance in order to have 1% elongation is 3 mm.
[78] In some preferred embodiments, the optical fiber sensor 5 is disposed along the length of the cable within a distance of the geometric axis (substantially coincident with the neutral axis) of not more than 0.02 pnün and , preferably not more than 0.01 Pmin. [79] In particular, it has been observed that the positioning of the flexural strain sensor substantially along the axis, may be advantageous because, in some practical cases, it corresponds to a geometric axis of symmetry of the radially outer cores and / or as described below, it may be compatible with a simplified cable manufacturing process.
[80] Further, for cores 2 for transmitting force and / or control signals, the electrical cable 1 comprises at least one ground conductor 7. In the embodiment shown in Fig. 1b, the cable comprises two ground conductors 7, for example, in the form of a wire of tinned or naked bent copper electric wires. Especially for medium voltage applications, the electric wire harness of the ground conductors may be surrounded by a semiconductor layer (not shown in the figures). The ground conductors 7 are arranged radially outer with respect to the tension sensor 5 and are twisted together with the cores 2 along a longitudinal direction of cable. In particular, the cores 2 and the ground conductors 7 are helically wound around the central longitudinal axis Z of the cable, according to conventional methods.
[81] In the embodiment shown in Fig. 1b, the cable 1 comprises a fiber optic element 3 including a plurality of optical fibers, e.g. eg from 6 to 24 fibers, for transmission of control signals, voice, video and other data signals. A single optical fiber or a pair of fibers may be inserted into a tube-loose damping construction in longitudinally extending modules 19, preferably made of a flexible material, such as polybutylene terephthalate (PBT) or ethylene tetrafluoroethylene (ETFE). In the example shown, the modules containing the fibers are helically wound SZ about a longitudinal resistance member 18, for example being a glass fiber, an aramid filament or a carbon fiber. The optical fiber member 3 may be twisted together with the cores 2 and ground conductors 7. In general, if the cable construct permits, the ground conductors and the optical fiber member may be disposed in the outer interstices formed by the cores 2.
[82] The cores 2 and, if present, the ground conductors 7 and / or the fiber optic element 3 are collectively referred to as the longitudinal structural members of the electric cable.
[83] The flexural strain experienced by the electric cable is transferred to the voltage sensor to measure the flexural strain. For voltage transfer, the voltage sensor is mechanically congruent with at least one longitudinal structural element of the cable in such a way that the voltage experienced by the at least one longitudinal structural element is at least partially but significantly transferred to the voltage sensor. To this end, the voltage sensor 5 is embedded in a voltage transfer load 6, which mechanically couples the voltage sensor with at least one longitudinal structural element of the electric cable. Preferably, the voltage transfer load mechanically couples the voltage sensor with each of the cores integrated in the electrical cable, more preferably with each of the circumferentially disposed longitudinal structural members.
The Applicant has realized that the relationship between the flexural strain measured by the voltage sensor and the voltage experienced by the cable, i.e. by at least one longitudinal structural element of the cable, must be such that a compression experienced by the electric cable is univocally correlated with the compression of the optical fiber sensor, and thus with the measured voltage values.
[85] The Applicant considered that in order to guarantee a one-to-one correlation between the compression of the flexural strain sensor and that of the electric cable, the contact between the voltage transfer load and the at least one longitudinal structural element should have losses of slipping at least in the stressed condition. In most of the cases of interest, a substantial absence of sliding loss between the sensor and the element (s) implies a frictional grip or bond between them. A mechanical coupling between two elements causing substantially the same deformation, as a result of non-significant slip losses between the elements, is referred to herein as mechanical congruence.
[86] In the embodiment shown in Figure 1b, the geometric configuration of the voltage transfer load 6 is such that the load contacts a plurality of longitudinal structural elements positioned in the radial outer position with respect to the voltage sensor 5, also when the cable is in a substantially unrestricted condition.
[87] By the geometrical construction of the electric cable and the number of longitudinal structural elements integrated in the cable, the voltage transfer load 6 of Figs. 1 and lb has a shape of approximately one trefoil.
[88] As used herein, "substantially unrestricted condition" is intended to describe a reference condition of the electric cable having a mean reference voltage in the voltage sensor fiber, which may correspond to a condition prior to handling the power cable. its original drum provided by the manufacturer, such as prior to transfer to roll and anchor trolleys or tinder and pulley systems. In more practical cases, however, the reference condition refers to the cable after installation in the mobile equipment, i.e. after transfer of the original drum and hence employment, thus before being exposed to relevant tension loads. A preferred reference condition may correspond to the condition of the cable mounted on the crane, the crane being placed to its maximum extent, i.e., the cable is unfolded for the greater part of its length. Measurements performed by the Applicant showed that, in the substantially unrestricted condition, in a cable comprising an optical fiber of 250 μl single mode as optical voltage fiber, the voltage ranged from -0.2 to 0.3%. Such cable tension may vary along the extension of the cable, due to the manufacturing conditions, although a cable with a residual voltage, which is substantially longitudinally constant, is preferred since it can simplify the monitoring of the cable according to the invention .
[89] The substantially unrestricted condition provides a reference value with respect to which the voltage of the cable in use is measured, the substantially unrestricted condition may refer to a plurality of reference values measured at different locations along of the cable length.
[90] As a tensioned condition, any condition other than the untensioned condition, as defined herein, is intended. The flexural stresses of the cable can be measured as voltage deviations, i.e. increments, if the cable is lengthened or decreases if the cable is compressed, from the average reference value.
The voltage transfer load 6 is made of a material having elastic properties, such as reacting the maximum stress at which the cable exhibits an elastic behavior without permanent deformation of the load (i.e., reversibility of the deformation). The stress transfer load material is selected to suitably stretch along the cable undergoing stretching and to substantially recover deformation when the external bending loads are removed, at least for bending loads corresponding to the maximum allowable stress, in addition to one permanent and irreversible deformation of the cable occurs.
The voltage transfer load 6 may be based on a polymer material advantageously extruded around the voltage sensor 5. The heat-curable elastomers having an elastic behavior within a relatively large voltage range, eg, exceeding 1%, have been found to be particularly suitable for the cable of the invention. Advantageously, heat-curable elastomers are observed to adhere with high friction to the surfaces of the longitudinal structural members. For example, it has been observed that thermosetting elastomers provide strong adhesion with semiconductor materials, which typically surround the cores of some electric cables, exhibiting non-detrimental friction to the semiconductive outer surface of the cores. A reliable voltage transfer having a predictable or at least derivable relationship between the voltage experienced on a longitudinal structural element of the cable and the voltage measured at the sensor has been observed to occur.
[93] Advantageously, the material of the stress transfer load is resistant to heat treatments that may occur during manufacture, such as during curing the outer coating of the electric cable, typically performed at approximately 200 oC.
[94] Preferably, the stress transfer charge comprises a thermosetting elastomer crosslinked by means of vapor pressure, electron beam irradiation, salt bath dip or silane crosslinking systems. In general, the stress transfer charge is preferably made from elastomers having an elastic modulus between 0.01 and 0.7 GPa. For example, the stress transfer charge is selected from the group consisting of ethylene propylene diene rubber (EPDM ), ethylene propylene rubber (EPR), nitrile-butadiene rubber (NBR).
[95] Although thermosetting elastomers are preferred because of their adhesion properties of temperature resistance and broad elasticity, the use of thermoplastic elastomers is not excluded. Examples of thermoplastic elastomers include styrene-diene-styrene triblock copolymers; thermoplastic polyester elastomers and thermoplastic polyurethane elastomers; and thermoplastic polyolefin rubbers (polyolefin blends).
[96] In some embodiments, the voltage transfer load 6 may be electrically conductive.
[97] The interstitial areas 11 are filled with polymeric filler, such as an EPR-based compound EPR. An outer sleeve 14 is provided, for example, by extrusion. To increase the strength of the electrical cable at mechanical stresses, the outer jacket 14 is preferably made of a cured polymeric material, preferably based on a reinforced heavy duty thermoset elastomers, such as high density polyethylene (HDPE), polychloroprene, polyurethane or compound based on NBR.
[98] In order to increase the torsional strength of the electric cable, a shield 15 is provided in the form of, for example, twisted or double-spiral reinforcing threads, such as metallic or polyester yarns, for example, made of Kevlar ) (aromatic polyamide). This is an example of mechanically non-symmetrical peripheral resistance member, according to the invention.
The Applicant has realized that in order to ensure that the transfer of bending deformation occurs between the optical fiber of the voltage sensor and the longitudinal structural elements of the cable through the entire range of measurable compression values, it is advantageous that strong and substantially uniform adhesion is present between the layers surrounding the optical fiber and mechanically coupling the optical fiber with the voltage transfer load. This allows mechanical congruence between the optical fiber of the voltage sensor and the voltage transfer load.
Figures 2a and 2b show a partial perspective view and a cross-section, respectively, of a voltage sensor 5 integrated in the electric cable of Figure 1b, according to a preferred embodiment of the present invention. The voltage sensor 5 comprises an optical fiber 9, which is substantially arranged along the geometric axis Z, when the voltage sensor is integrated into the cable. Fiber 9 of the voltage sensor 5 is an optical fiber, i.e., a silica-based optical fiber having a nominal nominal diameter of 125 μm, coated by a primary coating, which is surrounded by a secondary coating, which typically contacts the primary coating, where the primary and secondary coatings form a coating system. The outer diameter of the coated (optical) fiber may be 250 ± 10 μm or 200 ± 10 μm. Single layer coating systems can also be used. Preferably, the optical fiber 9 is a single mode optical fiber, such as a transmission fiber submissive to ITU-T (GTI), International Telecommunication Union (ITU Telecommunication Sector) recommendations G.652, G.653 or G.655. In one embodiment, the tensile optical fiber is a silica-pure core fiber.
[101] Preferably, the optical fiber of the voltage sensor has increased bending performance, exhibiting low bending losses. In some embodiments, the optical fiber is subject to the ITU-T G.657 recommendations.
[102] For purposes of identification, it may be advantageous to have a colored optical fiber; in this case it is preferred to use an optical fiber with a colored secondary coating. Advantageously, any color other than white can be selected.
The Applicant has observed that the optical fiber of the voltage sensor is capable of withstanding repeated stretches of up to 1%, preferably up to 2%, for a number of times exceeding the expected movement cycles in the cable during its operational life. We note that the voltage value of 1% is greater than the typical maximum elongations an electric cable can withstand before rupture or permanent failure, 0.5-0.7%. The coating system may be made of two different UV-cured acrylate materials up to a diameter of 250 μm. In one embodiment, the glass fiber coating system is as described in EP 1 497 686 which has been found to provide the optical fiber without rupture when subjected to repeated elongations exceeding 2%.
[104] In preferred embodiments, the optical fiber 9 is damped together with a damping layer 10 surrounding the coating system to improve mechanical protection of the optical fiber, e.g. eg against microflection losses. Applicant has understood that uniform adherence of the damping layer to the optical fiber, i.e. to the fiber damping system, is particularly important to ensure mechanical congruence between the optical fiber and the bending strain transfer load.
[105] For example, the cushion layer 10 is extruded or applied over the coated fiber-250 μπι, increasing the outside diameter to 600-1000 μm, with typical values of 800-900 μm. Preferably, the cushioning layer is made of a material having elastic properties which allow the cohesive cushioned optical fiber to overlap elongations and compressions of up to and including 2%.
[106] Advantageously, the damping layer is selected in order to adhere to the optical fiber coating system with essentially no deformation, slippage or detachment. Preferably, the damping layer is based on a heat resistant material, capable of exhibiting sufficient thermal resistance to withstand the heat treatments occurring during the manufacture of the cable.
[107] Preferably, the damping layer is made from a radiation curable acrylate polymer.
[108] For example, the cohesive damping is made of a UV curable acrylate polymer such as that described in WO 2005/035461, or of a polymer matrix charged with a flame retardant charge such as that described in WO 2008 / 037291.
[109] An adhesion promoter layer may be provided between the optical fiber coating system and the cohesive damping layer.
[110] The Applicant has observed that it would be advantageous if the optical fiber of the voltage sensor were shielded against lateral loads which may lead to micro-flex losses and thus may affect the Brillouin frequency change measured in the fiber. Further, as described above, when the fiber is influenced by lateral compression, the voltage sensor can provide a measurement of bending deformation which is not directly correlated with the effective compression of the electric cable. To this end, a protective shield 8, designed to improve resistance to lateral compression, may advantageously be provided to surround the optionally bonded cushioned optical fiber.
[111] In round cables, as shown in Fig. 1b, the lateral compressions in the directions transverse to the longitudinal cable direction typically occur in the radially inward directions.
[112] The Applicant has noted that the voltage sensor may be used as a tensile strength member in the voltage transfer extrusion loading step during the cable manufacturing process. To this end, it has been observed that it is important that the tension sensor material does not soften during the extrusion process of the tension transfer load in order to ensure a uniform tensile force. The presence of a protective shield 8 and a suitable selection of the material forming said shield may advantageously provide the tension sensor with sufficient tensile strength to both improve lateral compression strength and allow the tension sensor to function as a resistance member traction in the electrical cable manufacturing process.
[113] In order to ensure mechanical congruence between the optical fiber and the voltage transfer load, the protective shield material is selected in order to provide strong and relatively uniform adhesion with the optionally buffered optical fiber.
[114] In preferred embodiments, the protective shield 8 is made of a fiber reinforced composite, wherein the fibers may be carbon, graphite, boron or glass (non-optical) fibers.
[115] In one embodiment, the protective shield 8 is a glass-reinforced polymer (GRP), wherein the polymer is reinforced by glass fibers embedded in the polymer. It has been observed that advantageously the relatively high tensile stiffness of the tension sensor is achieved by the presence of reinforcing fibers arranged parallel to the geometric axis of the optical fiber, thereby preventing lateral compression from having a misreading as bending deformation. The protective shield 8 may be pultruded over the damping layer 10 and be in direct contact therewith.
[116] Optionally, the outer surface of the protective shield, which is surrounded by the strain transfer load on which the tension sensor is embedded, comprises a plurality of grooves or cuts or is treated to form a rough surface in order to increase the adhesion of the protective shield with the voltage transfer load. Altematively or in addition, an adhesion promoter layer may optionally be provided over the protective shield.
[117] As described above, the voltage sensor must have an elastic response to resume to its original condition after bending loads, which are associated with the expected maximum cable tension, are removed from the electrical cable. In order to provide the tension sensor with the required flexibility, it is preferred that the protective shield is made of a polymer-based material having elastic properties. Preferably, the polymer embedding the reinforcing fibers are crosslinked resins, in particular UV curable crosslinked resins or heat shrinkable crosslinked resins, which generally provide a compressive strength. The crosslinked resins may be unsaturated polyesters, epoxies or vinyl esters.
[118] It has been observed that, in order to improve flexibility of the tension sensor, the thickness of the protective shield, when made of polymer-based material, is preferably comprised between 500 and 1000 μπι. For example, the protective shield is a GRP layer which increases the outer diameter of the damped optical fiber to 1.8-2.5 mm.
[119] It is preferred that the protective shielding surrounding the optical fiber of the sensor prevents the contraction of the fiber at temperatures used in the manufacturing process and in particular in the curing process of some cable components such as the inner and outer shields.
[120] High temperature crosslinking resins carrying the curing temperature are selected, for example, from Polystal (R) GRP high temperature from Polystal Composites GmbH.
[121] According to one aspect, the present invention relates to a bending deformation sensor comprising an optical fiber, a damping layer cohesively including the optical fiber and a protective shield surrounding the damping layer, wherein the layer is made of a heat resistant material, preferably of a radiation curable acrylate polymer, and the protective shield is made of a fiber reinforced composite. Preferably, the fiber reinforced composite is reinforced with reinforced fibers embedded in a crosslinked resin. Preferably, the cushioning layer is made of a UV curable acrylate polymer.
[122] Preferably, in order to enable the voltage sensor to detect also small compressions of the electric cable, the damped optical fiber is placed in the fiber reinforced composite with a slightly stretched condition, corresponding to a pre-stretching of 0.2% .
[123] The tension is transferred at least partially from one layer to the next, thereby ensuring reliable measurement of the cable lengths within a relatively large range and at the same time an elastic return to the substantially unrestricted condition upon removal of the compressive loads, at least in the range of compressive loads below the permanent deformation of the cable. Due to an appropriate selection of the voltage sensor materials and the voltage transfer load, which provide mechanical congruence between the different elements, an efficient voltage transfer and a knowable relationship between fiber compression and cable bending deformation are ensured. In some cases, the voltage transfer of the radially outer longitudinal structural elements of the electric cable to the optical fiber of the voltage sensor is expected to vary from 50% to 100%.
[124] In the preferred embodiments described above, the tension sensor comprises a layered optical fiber (i.e., cohesive damping, protective shielding) exhibiting elastic properties and embedded in a stress transfer stress having elastic properties. However, provided that the structure comprised of the voltage sensor and the voltage transfer load is capable of recovering the compression in the reversible elastic regime of the cable, at least one of the layers selected from the group consisting of the damping layer surrounding the coated fiber, the protective shielding and the stress transfer load may exhibit non-elastic behavior and in particular a plastic behavior. In particular, the at least one layer may be made of a plastic material, i.e., a material having the ability to deform in response to mechanical forces without fracture, at least until a certain threshold value of the external forces is not exceeded. The Applicant has understood that the elastic response requires that (1) a layer made of substantially plastic material is congruent with at least one layer made of elastic material and (2) the axial stiffness of the layer made of plastic material is less than the axial stiffness of the at least one layer made of elastic material with which the layer of plastic material is in contact. The axial stiffness, typically measured in N, is the product of Young's modulus and the cross-sectional area of the layer member. In this manner the layer made of substantially plastic material stretches along the elastic material upon which it is adhered or contacts with friction during the elongation of the rope and is drawn back into its original position by the elastic material provided sufficient gripping force between the two layers.
[125] For example, the protective shield of the voltage sensor is a fiber-reinforced thermoplastic polymer having the Young's modulus of 72,400 MPa, while the stress transfer charge is a heat-shrinkable elastomer having the Young's modulus of 671 MPa. The cross sectional area of the protective shield is 3.4 mm2 and the cross-sectional area of the stress transfer load is 75 mm2, providing an axial stiffness of 250 kN for the protective shield of 50 kN for the transfer load of tension. If a fiber-reinforced thermoplastic polymer has a good adhesion to the stress transfer charge and the underlying layers, such as the damping layer, the thermoplastic polymer carries the stress transfer charge even if its cross-sectional area is much smaller . It should be noted that this would also be true if the stress transfer charge is made of a thermoplastic polymer, provided that the above conditions (1) and (2) are satisfied and wherein the layer with elastic properties is the buffer layer surrounded by the shield protective.
[126] In one embodiment, under the assumption that conditions (1) and (2) are met, the stress transfer charge is selected from the group consisting of Young's modulus polyester of 1 to 5 GPa, polyamide with Young's modulus of 2 to 4 GPa, polyvinyl chloride (PVC) with Young's modulus of 0.003 to 0.01 GPa, low density polyethylene with Young's modulus of 0.1 to 0.3 GPa and high- Young modulus density of 0.4 to 1.2 GPa. Preferably, the crosslinked polymeric materials are employed.
[127] According to another embodiment, in order to provide the voltage sensor with side load resistance and tensile strength, the protective shield of the voltage sensor may be a metal tube surrounding the buffer layer of the optionally damped optical fiber (embodiment not shown in the figures). In this case, the metal tube contains a gel or gel-like material, optionally under pressure, capable of providing the desired mechanical congruence between the metal tube and the optical fiber contained therein. In a preferred embodiment, the metal tube is made of steel.
[128] Preferably, only one of the group consisting of the buffer layer surrounding the coated fiber, the protective shield and the stress transfer charge is made of a material having plastic properties.
[129] Although in some preferred embodiments the tension sensor comprises a cushion layer in order to improve the strength and elasticity of the tension sensor, as in the construction shown in Figs. 2a and 2b, it is to be understood that the voltage sensor may comprise an optical fiber coated with a coating system directly surrounded by a protective shield.
The elastic cable 1 may comprise a temperature sensor comprising an optical fiber 24 for measuring the internal temperature of the cable 1. The optical fiber 24 of the temperature sensor is in a loose damping construction. In particular, in the embodiment shown in the figure, the optical fiber 24, loosely positioned within a module 19 longitudinally including the fiber, the module 19 being comprised of optical fiber member 3. The longitudinally extending module 19 contains extension of The excess fiber length (EFL) is defined by the following relation: (1) where Lf is the length of the optical fiber and Lt is the length of the tube housing the fiber. The excess extension is selected so that the optical fiber remains loose (i.e., not stressed) at the maximum voltage each to the electrical cable, for example, 1%.
[131] The optical fiber 24 of the temperature sensor is preferably a single mode fiber and the temperature is measured using Brillouin backscatter techniques. However, the use of a multimode optical fiber can be considered for temperature detection. In the latter case, the temperature measurement may be carried out using known techniques based on the Raman dispersion. Preferably, the optical fiber 24 is helically coiled with respect to a central longitudinal axis extending along the cable. For example, the optical fiber 24 is twisted around a longitudinal member. In the case of an electrical cable comprising an optical fiber member comprising more than one optical fiber, two fibers may be helically wound around each other along a longitudinal direction, one of the two fibers being employed as the optical fiber of the temperature. The optical fiber 24, being free of mechanical stresses, is only influenced by thermal expansion and can be used for temperature monitoring. When measuring the voltage through Brillouin backscatter techniques, the optical fiber voltage is affected by both voltage and temperature changes. The contribution of the temperature can be subtracted by optically coupling the optical fiber 24 with the optical fiber and measuring the temperature changes in the optical fiber 24.
[132] Although it is preferred that the mechanical coupling between the tension sensor and the longitudinal structural members also occurs when the electrical cable is in a substantially unrestricted condition in order to improve the sensitivity and resolution resolution of the voltage measurements , the mechanical coupling and in particular the mechanical congruence between the tension sensor and the longitudinal structural members can occur only when at least one of the longitudinal structural members is subjected to a bending load and in contact with the transfer load of tension. For example, mechanical coupling occurs when the longitudinal structural members undergo bending loads corresponding to compressions of at least -0.1%.
[133] Figure 3 is a cross-sectional view of an electric cable, in accordance with another embodiment of the present invention. The same numbers are used to identify like components having the same or similar functions as the elements of Fig. 1b. Although the embodiment of Fig. 1b includes a voltage transfer load contacting the longitudinal structural elements of the cable also in the absence of compressive loads, in the embodiment shown in Fig. 3 the voltage transfer load does not contact at least not completely, the surface of the longitudinal structural members when the cable is in a substantially undoubled condition, e.g. eg in the original condition of the cable, prior to installation or use on a mobile device. In particular, the electric cable 30 comprises a flexural strain sensor 5 surrounded by a voltage transfer load 25, which is preferably directly extruded onto the voltage sensor, e.g. with reference to Figs. 2a and 2b on the outer surface of the protective shield 8. The voltage transfer load 25 may have a circular cross-section. For example, the protective shield 25 has a thickness of 2 to 7 mm. The interstitial space 26 between the voltage transfer load 25 and the radially outer longitudinal structural elements, i.e. cores 2 and, if present, earth conductors 7 and optical fiber element 3, may be filled by the same material as the polymeric filler 27 by enclosing the longitudinal structural members, for example, an EPR-based compound.
[134] Because of its size, the voltage sensor 5 damped with the voltage transfer load 25, is relatively free to move in the interstitial space 26, between the voltage transfer load 26 and the longitudinal structural elements of the cable, the mobility of the voltage sensor depending also on the viscosity of the material filling the interstitial space. In the application of a pulling force, the longitudinal structural members tend to compress radially inwards, thereby reducing the radial distance to the longitudinal axis along which the tensioning sensor is disposed. When the value of the tensile force experienced by the cable is above a certain threshold, the longitudinal structural members are pressed radially inwardly and come into contact with the stress transfer load 25. Conversely, when the cable extends at any position longitudinal axis of the cable extension below that threshold, the optical fiber of the voltage sensor 5 follows the movement of the cable with a delay due to the relatively weak grip with the longitudinal structural elements of the cable. Preferably, the tensile force threshold is 0.1%.
[135] The material properties of the voltage transfer load 25 are those described above with reference to Figure 1b.
[136] Figure 4 is a cross-sectional view of an electric cable, according to another embodiment of the present invention. The same numbers are used to identify like components having the same or similar functions as the elements of Fig. 1b. The electrical cable 40 comprises four longitudinal structural members, i.e. three force cores 43 and a ground conductor 44, being arranged radially external with respect to the voltage sensor 5, which may have the described construction with reference to the voltage sensor 5, which may have the construction described with reference to Figs. 2a and 2b. The force cores 43 and ground conductor 44 comprise each conductor 45, for example in the form of a bundle of tinned or bare twisted electric wires, surrounded by an insulating polymer layer 46. The voltage transfer load 47 informs the voltage sensor 5 and fills the interstices between the tension sensor and the longitudinal structural members. The properties and geometric shape of the voltage transfer load 47 are such that the mechanical coupling and the particular mechanical congruence exist between the longitudinal structural elements 43 and 44 and the voltage sensor 5, also in an unrestricted condition of the cable.
[137] The cable 40 may be a 1 kV power cable, such as for vertical winding winding applications. In the embodiment shown in Fig. 4, a temperature sensor 48 is integrated in a region radially internal to the longitudinal structural members and, in particular, within the voltage transfer load 47. The temperature sensor 48 comprises an optical fiber 49 , which is preferably a single mode optical fiber, loosely disposed in a longitudinally extending module 41, which is preferably made of ETFE or PBT. The outside diameter of the module 41 is, for example, 2 mm.
[138] Figure 5 is a cross-sectional view of an electric cable, in accordance with another embodiment of the present invention. The illustrated cable may, for example, be a low voltage control cable for winding winding applications. The electrical cable 50 comprises a plurality of longitudinal structural members disposed in a plurality of concentric layers twisted about a central member 51 acting as a stress transfer load for the tension sensor 5. The longitudinal structural members of each concentric layer are twisted around the central member 51 and comprise the control cores 53 and a pair of optical fiber elements 54 disposed in the outermost concentric layer. Each control core 53 comprises a thin wire copper conductor 59, surrounded by an insulating polymer layer 58. The two optical fiber elements 54 are in the form of a longitudinally extending module 52 containing film an optical fiber 57 (three fibers in the figure) loosely arranged inside the module. An optical fiber of one or other of the optical fiber elements 54 may be used as a temperature sensor. A polymeric inner shield 55 surrounds the concentric layers of the longitudinal structural members. An outer jacket 36 with a built-in reinforcement, such as a braid of polyester yarn 35, surrounds the inner shield 55 and includes the cable.
[139] The voltage sensor 5 is arranged in the geometric axis region of the cable surrounding the central longitudinal geometric axis. For example, the geometric axis region is a radial region, which extends along the central longitudinal axis, with a radius of 3 mm for a cable having a Pmin of 120 mm.
[140] In the embodiments shown with reference to Figs. 1b, 3, 4 and 5, the longitudinal structural elements of the electric cable are in direct mechanical coupling with the stress transfer load, i.e. there is a mechanical congruence between the longitudinal structural members and the stress transfer load, in a condition. The resulting cable construction enables efficient and rapid transfer of the voltage experienced by the longitudinal structural elements, such as cores or ground conductors, to the voltage sensor. The rapid reaction to voltage variations allows the detection of dynamic bending forces, occurring, for example, in abrupt changes in the winding directions or loading / unloading movements of the mobile equipment.
[141] It is to be understood that the electric cable according to the teaching of the present invention allows the detection of voltage also when originating from parts of the cable not in direct contact with the voltage transfer load, such as the internal shield of the cable or external shielding.
[142] If a substantially constant bending force is applied to a longitudinal structural element of the cable during a given time interval, said force determines a tension in all the longitudinal structural elements integrated in the cable, dependent on the friction and elasticity of the elements / layers which are in mechanical engagement with the tensioned longitudinal structural element, e.g. eg with elements that are in direct contact with the tensioned longitudinal structural member or a mechanical coupling occurs through a material, such as a polymeric shield, which has separated the other elements from the tensioned member. The higher the contact area and the higher the friction between the elements (depending also on the value of the bending force), the shorter the longitudinal extension portion of the cable required to have a uniform tension between the longitudinal structural members. The value of the stress acting on different parts of the cross section depends on the elastic properties of the building materials.
[143] In the case of the application of a variable bending force with time, as in dynamic voltage measurements, in a longitudinal structural element of the electric cable, the cable structure, considering the friction between the elements, the strong adhesion between the layers and, thus, an adequate selection of the materials composing the layers, becomes important.
[6] Figure 6 shows a schematic cross-sectional view of a three-phase electric flat cable 60, such as for applications in well pump systems, including two outer cores 61 and 63 and a central core 62. The cores are positioned substantially parallel and adjacent to each other, centered along a common geometric axis 69a, parallel to the X direction, transverse to the longitudinal cable axis. The geometric axis 69a is the midline of the cable cross-section in the plane (X, Y). An optical fiber tension sensor 5 is disposed between the central core 62 and one of the outer cores, in this case the outer core 61. The tension sensor 5 may have the structure described with reference to Figs. 2a and 2b. The tension sensor 5 may have the structure described with reference to Figs. 2a and 2b. The voltage sensor 5 is surrounded by a voltage transfer load 66, which may have a circular shape and is adhered to the outer surface of the voltage sensor. The radial thickness of the tension transfer load 66 is selected depending on the lateral interstitial space between the lateral core 61 and the central core 62 and in order to provide the necessary mechanical strength. Preferably, the voltage transfer load is mechanically coupled and in particular congruent with the outer surface of the adjacent cores 61 and 62 when the cable is in a substantially unrestricted condition.
[145] The flexure axis of the cable 60 is the intermediate axis 69a, which is the symmetrical axis of the cable cross-section along the axis Y. The voltage sensor 5 is arranged within the neutral region to bending of the thickness d, defined between two planes 69b parallel to the intermediate line 69a and distal d / 2 on the Y axis of 69a. For flat cables with typical Pmin values of 500 mm, the thickness d can vary from 5 to 10 mm.
[146] The flat cable 60 further comprises an outer frame 68, disposed in an outer position with respect to the cores and longitudinally including them. The outer frame 68 has two substantially flat sides 68a parallel to the axis X and two opposing side sides 68b surrounding a portion of two outer cores 61 and 63. The outer frame 68 is preferably a steel or stainless steel or an alloy of copper and nickel.
The electrical cable 60 has a plurality of interstitial spaces 65 which are defined by the spaces between the cores and the outer armature 68. The peripherally non-symmetrical, mechanically resisting members 67 are disposed in interstitial spaces 65 in two parallel common planes to the X-axis. The resistance members 67 have a circular cross-section and may be made of glass fiber or aramid (aromatic polyamide).
[148] The clearance between the cores and the resistance members is filled with an inner shield 64, made, for example, of mineral filled filler polymer compound, preferably extruded directly into the longitudinal structural members of the flat cable.
[149] Electrical cables in accordance with the present invention can be monitored to determine bending deformation distributed along the cable using Brillouin backscatter techniques such as Brillouin optical domain domain reflectometer (BOTDR), analysis of Brillouin optical time domain (BOTDA) and Brillouin optical frequency domain reflectometer (BOFDR). According to generally known measurement techniques, a first optical signal (probe) generated by a first lawser is released into a first end of the optical fiber of the voltage sensor integrated in the electric cable and, concurrently, a second optical signal ) generated by a second leiser or by the same first leiser is released within a second end of the optical fiber of the voltage sensor, opposite the first end. The first optical signal operates continuously, ie it is a continuous wave signal (CW), while the seventh obstacle sensor is pulsed. The optical feedback signal back-scattered by the first end of the optical fiber is measured by a detection circuit. When the difference between the optical frequency of the optical signal CW is greater than that of the pulsed optical signal in an amount equal to the Brillouin frequency change in the fiber, the pulsed signal is amplified through the Brillouin interaction and the CW signal experiences loss. The Brillouin frequency change is sensitive to both voltage and temperature. Brillouin backscatter techniques have the advantage of being distributed sensing techniques, which allow real-time monitoring of the actual voltage profile along the length of the cable.
The Brillouin dispersion can be used to simultaneously measure changes in both temperature and voltage along the length of the optical fiber of the voltage sensor with a sampling apparatus that maps the Brillouin spectrum by sweeping the frequency change of the two sources of leiser and adjusts the Brillouin peak to obtain temperature and voltage information. Such analysis can be performed with a commercial type BOTDR apparatus, such as a Foresight ™ sensor marketed by OZ Optics Ltda. In this application, a temperature sensor arranged in a location separate from the voltage sensor cable is not necessarily for temperature measurement.
[151] In some embodiments, the tension and bending temperature monitoring is performed by separating the contribution of the contribution temperature from the voltage of the measured optical signal and using a second optical fiber in loose-damping construction for measurement of as described in some of the preceding embodiments of the electric cable.
[152] Figure 7 is a schematic block diagram illustrating the operating principles of a monitoring system employing Brillouin-based backscatter techniques, such as BOTDR, to measure voltage and temperature changes across the length of electric cable. A sampling apparatus 70 is used to inject optical signals into an electrical cable 73 and to analyze the backscattered optical signal received from the cable. For example, the sampling apparatus may be a DITEST-DSM system marketed by Omnisens SA The electrical cable comprises a voltage sensor comprising the optical fiber 71 extending along the cable axis Z and a temperature optical fiber ) 72 (only the voltage and temperature fibers are schematically represented in the figures). The voltage sensor comprising a voltage optical fiber 71 is mechanically coupled to at least one longitudinal structural element of the cable 73 in such a manner as to permit the transfer of voltage from the at least one longitudinal structural element to the voltage sensor, optical fiber 72 for temperature measurement is integrated into the cable in a loose configuration. The electrical cable 73, and in particular the array of optical fibers 71 and 72 within the cable, may have a structure as any of those described in the preceding embodiments. The voltage optical fiber 71 is located in a region of the cable's axis and has mechanical congruence with at least one longitudinal structural element of the cable, while the temperature optical fiber 72 is arranged in a loose damping construction in order not to be affected by the voltage applied to the cable. The sampling apparatus 70 launches an optical pump signal from a first output 78 to an optical cable section 74, connected to a proximal end of the voltage optical fiber 71. Simultaneously, an optical probe signal is delivered by a second optical output 79 into an optical cable section 75 connected to a proximal end of the temperature optical fiber 72. The terms "proximal" and "distal" for the fiber ends are referred to with respect to the sampling apparatus, or at least to the optical connection with the sampling apparatus. However, such terms are intended to indicate only a relative position and / or are used to facilitate the description of the drawings, but they should not be interpreted as having an absolute meaning. Non-permanent connection between the cable sections 74 and 75 of the metering apparatus 70 in the respective optical fibers 71 and 72 may be made by conventional means, for example through an optical connector 77. At least one of the optical fibers of voltage and temperatures 71 and 72, and preferably of both fibers, have a length extending beyond the proximal and distal ends of the cord 73. At the ends of the optical fibers proximal to the sampling apparatus 70, this simplifies connection to the apparatus. The distal ends, opposed to the proximal ends of the projecting optical fibers of the cable, are connected together to produce a fiber circuit with two input / output ends at only one end (i.e., the proximal end) of the cable . At the distal ends, the two fibers may be joined together by splicing in a splitter 76, according to conventional methods.
[153] The Brillouin back-scattered optical signal exits the temperature sensing fiber, enters the sampling apparatus 70 and can be processed to determine the voltage and temperature variations along the cable. Considering the fiber circuit comprising the voltage optical fiber 71 and the temperature fiber 72, the position at which the measured voltage and temperatures are located along the fiber circuit and thus within each of the two sensing fibers 'can be determined by the flight time of a pulse to propagate down and back through the fiber circuit.
[154] The optical fiber can be calibrated using known techniques, such as OTDR techniques, in order to know the position of the connectors and / or optical joints of the fiber circuit and thus determine the position and length of the fiber optic fibers inside the fiber circuit.
[155] The flexural deflection fiber 71 is affected by changes in both voltage and temperature, while the temperature fiber 72, in a loose configuration within the cable structure, is affected only by temperature. Subtracting the contribution of the temperature along the fiber circuit section corresponding to the optical fiber 72 integrated in the cable, it is possible to determine the contribution to the Brillouin frequency change caused only by the voltage.
[156] In one embodiment, a mirror may be positioned at the distal end of the temperature optical fiber with respect to the sampling apparatus and the optical signals both pump and probe are thrown within the proximal end of the temperature optical fiber. This solution (not shown in the figures) does not require a fiber circuit between the optical voltage and temperature fibers for the measurement.
[157] The Applicant has noted that the costs of a Brillouin sampling apparatus, especially if wide range and high sensitivity measurements are required, is relatively high and therefore it would be advantageous to provide a monitoring system for a plurality of electrical cables in order reduce total cost.
[158] The Applicant further noted that real-time monitoring of heavy-duty cables would allow the recording of dynamic events that induce compressive voltage peaks, which may damage the cable.
[159] Figure 8 is a schematic illustration of a system for monitoring a plurality of heavy duty cables in an area for the movement of goods, such as a container terminal at a port. The container terminal is a port facility generally covering a wide area, through which containers (not shown in the figure) are stored for loading on ships or for being collected from port. A plurality of heavy duty cranes 82 moves through a selected area of the terminal to lift and transfer containers while being energized and controlled by a power distribution station 81. Heavy duty cranes 82 may be fixed gantry cranes on a pair of rails 90a and 90b installed in areas of the port behind the quay, which is indicated in the dotted figure 91, where quayside cranes for loading and unloading ships operate. Containers (not shown) are stacked in several rows within the space between the rails, where they can be hoisted and moved around by the gantry cranes by moving back and forth horizontally along the direction indicated by the double arrow 92 Figure 9 is a side view of a gantry crane of the plurality taken, for example, along the line CC of Figure 8. The support structure of the gantry crane 82 comprises a bridge with two overhead rails 93 a and 93 b ( not visible in Fig. 9) over which a winch trolley 83 moves perpendicular to the movement of the crane. According to conventional designs, the winch trolley 83 has a winch system (not shown) for hoisting the containers.
[160] The end bushes 88 may be provided at both ends of the rails in order to prevent the crane from moving beyond the rail ends.
[161] Each gantry crane 82 is energized by a respective electric cable 86, which may be a conventional power cable, connecting the power distribution station 81a to a crane supply unit 89. A heavy duty cable 85 is connected to a crane supply unit 89 in order to draw the force carried by the respective electric cable 86 and provide power for a variety of functions (movement, positioning, monitoring, etc.) of the crane 82. In addition, heavy duty cables receive the electrical and / or optical control / data signals. Although the crane supply units are shown to be placed in proximity to the rail end proximal to the power distribution station, other positions of the crane supply unit are possible, such as in an intermediate position side by side with the rails with respect to the length of the rails.
[162] The heavy duty cable 85 is wound around a cart 84 secured to a side side of the crane structure. The cable reel 84 may be motorized to allow rotation of the reel in both directions. The orientation of the cable to the crane supply unit may be provided by a guiding device 96 (visible in Fig. 9) of the embodiment of the figure comprising two opposed laterally arranged deflection guide rollers. Each of the cables 85 has one end attached to the respective crane supply unit 89 and the opposite end attached to the cable reel 84, typically at its center, referred to as the feed center. The heavy duty cables 85 are then constrained at both ends when winding and discontinuous winding and unwinding phases of the cable around the carton site during the horizontal movements of the crane.
[163] In one embodiment, heavy duty cables have a structure of the type described with reference to Fig. Ib. In another embodiment, heavy duty cables have any of the structures described with reference to Figures 1b, 3, 4 and 5.
[164] A cable was tested to monitor the compressive loads due to bending. Referring to Fig. 13, a cable 200 (having the structural details of the cable of Fig. 1b) having a diameter Φ 1. The axis of the cable 200 is indicated by Z and, when the cable is substantially straight, substantially coincides with the neutral bending axis N. Fig. 14a schematically depicts the distribution of charges in a cable not comprising a mechanically non-symmetrical peripheral straight member when folded; all the cable elements support compressive loads 141b and tensile loads 141a with equal and opposite values, said loads having values substantially equal to zero in the geometric axis of neutral bending N, which coincides with the geometric axis Z. No bending deformation is detectable in a cable 200 with such a configuration because the optical bending sensor is positioned on the geometric axis Z, where also the geometric axis of neutral bending remains N.
[165] When a cable 200 comprises at least one peripherally non-symmetrical mechanically straight recess the load distribution changes as schematically shown in Fig. 14b: because of its structure, the mechanically non-symmetrical member contains compressive loads less than the charges and the different distribution loads make the geometric axis of neutral bending N change from the geometric axis Z, where the optical bending sensor is placed. In this case, the optical fiber of the flexural strain sensor is affected by a phenomenon that can be monitored, for example, by means of a Brillouin dispersion technique, as explained above.
[166] Fig. 15 shows a diagram in which the position along the cable (meter) is reported in abscissa and the percentage of voltage is reported in ordinate. During the monitoring of a cable as in Fig. Ib, 800 m in length, a strong negative peak was observed around the 4402 meter, the value of such a negative peak exceeding the normal cable performance. A visual inspection of the cable at the position indicated by the diagram showed the cable dropped from a cart and improperly jammed.
[167] Referring again to Figs. 8 and 9, each heavy duty cable 85 comprises a bending strain sensor and a temperature sensor. The voltage sensor comprises an optical fiber mechanically coupled to, and in particular mechanically congruent with, at least one longitudinal structural element of the cable, while the temperature sensor comprises an optical fiber integrated in the cable in a loose configuration. At least the optical fiber of the voltage sensor, and preferably also the optical fiber of the temperature sensor, is a single mode optical fiber. Preferably, the voltage and temperature optical fibers are telecom-grade optical fibers.
[168] Each of the electrical power cables 86 brings power to the heavy duty cables 85, comprises a fiber optic element including at least two optical fibers, preferably being disposed in a loose damping construction along the power cable. Each end of each optical fiber of the power cable 86 is optically connected to a Brillouin sampling apparatus (not shown in Figures 8 and 9), while the opposite end is optically connected to a respective end of the voltage and temperature optical fiber , comprised in heavy duty cables 84. The optical connection may occur in the power supply unit by conventional means. Therefore, heavy duty cables 85 are enabled to receive power and optical signals for Brillouin analysis of respective power cables 86. The Brillouin sampling apparatus may be housed in the power distribution station 81. For clarity only in Fig 8 and 9, the power cables 86 are shown to lie above the ground. It should be understood that the power cables can reach the crane supply unit while operating underground (represented by dashed lines in Fig. 9).
[169] Figure 10 is a schematic diagram illustrating the principles of operation of a monitoring system for controlling bending deformation and, optionally, the temperature of a plurality of heavy duty cables mounted on the mobile equipment, in accordance with one embodiment. A plurality of power cables 103, 105, 107 and 109 each comprise first and second power optical fibers 118a and 118b, 119a and 119b, 120a and 120b, and 121a and 121b, respectively. The power cables 103, 105, 107 and 109 provide strength and, preferably, control signals for respective heavy duty cables 104, 106, 108 and 110, each heavy duty cable comprising a voltage sensing optical fiber 112a and a temperature sensor optical fiber 112b. The first optical power fibers 118a, 119a, 120a and 121a are optically connected to the voltage optical fiber 112a of the respective heavy duty cable 104, 106, 108 and 110. The second optical power fibers 118b, 119b, 120b and 121b are optically connected to the temperature optical fiber 112b of the respective heavy duty cable 104, 106, 108 and 110. The optical connection of the optical fibers of feeding cables with the optical fibers of voltage and temperature of the heavy duty cable can be obtained by amendment by merger. The ends of the voltage and temperature optical fibers 112a and 112b of each heavy duty cable with respect to the respective power cable are connected to each other (indicated with connection point of the device, eg a splitter 113) in order to of forming a fiber circuit through the heavy duty cable and power cable. In the embodiment shown in Figs. 8 and 9, the distal ends of the fiber optic voltage and temperature are at the end of the heavy duty cable embedded in the crane carrete, p. eg in the feed center of the cart.
[170] A Brillouin sampling apparatus 100 emits a first optical signal (pump) from an optical input / output bore 101 and a second optical signal (probe) from the optical input / output bore 102. Through the optical input / output bores 101 and 102 the signals are thrown into a respective first and second optical fiber section 111 and 114. The first optical section 111 is optically connected to the first optical power fiber 118a of the power cable 103, which receives the signal from while the second fiber section 114 is optically connected to the second optical feed fiber 121b of the last power cable 109, which receives the probe signal. The second feed fiber 118b of the first feed line 103 is optically connected to the first feed fiber 119a of the second feed line 104; the second feed fiber 119b of the second feed line 104 is optically connected to the first feed fiber 120a of the third feed line 105 and the second feed fiber 120b of the third feed line 105 is optically connected to the first feed fiber 121a of the third feed line 105a. according to the power cable 107. This produces a fiber circuit having an open optical input / output having a proximal end of the first feed fiber 118a of the first feed line 103 and one end (the proximal end) of the second feed fiber 121b of the fourth feed line With reference to the drawings, the terms "proximal" and "distal" may be understood with reference to the sampling apparatus or at least to the optical connection with the sampling apparatus. However, such terms are meant to indicate only a relative position and / or are used to facilitate description, but they are not to be interpreted as having an absolute meaning. Optical coupling of the fiber optic ends of two different power cables or one end of an optical fiber of a power cable with a fiber section optically connected to the sampling apparatus may be accomplished by conventional coupling devices which are not indicated in the figure.
[171] The number of heavy duty cables connected to the Brillouin sampling apparatus shown in Fig. 10 is four. However, it should be understood that this number may be different, depending on the optical loss induced by fiber attenuation and fiber length, loss of fusion bonding, loss of mechanical bonding, compared to the dynamics of the Brillouin instrument. For example, up to 10 heavy duty cables installed on their cranes could be measured in a single fiber circuit.
[172] The optical feed fibers are preferably single-mode grade-telecom optical fibers.
[173] The first and second optical signals are optical counter-propagation signals at a suitable amplitude and frequency to generate a Brillouin backscatter signal, which is analyzed by the sampling apparatus 100. The fiber lengths of the fiber power cables and heavy duty cables forming the fiber circuit, After calibration of the cabling configuration within the circuit, it is possible to associate the voltage variation with a location along the fiber circuit and thus monitor the voltage applied to each heavy duty cable optically connected to the switching apparatus. sampling.
[174] According to one aspect of the present invention, the monitoring system for monitoring a plurality of electrical cables, and in particular a plurality of heavy duty cable, comprising: a sampling apparatus for measuring spectral changes of Brillouin scattered light comprising first and second optical input / output orifices, the first input / output port being capable of emitting a first optical signal and the second input / output port being able to emit a second optical signal, and a plurality of cables for heavy duty services including a first and a last heavy duty cable, each plurality cable comprising a voltage sensor including a voltage optical fiber and a temperature sensor including a temperature optical fiber, the voltage and temperature sensors extending longitudinally along the respective cable, the optical fiber of tension and the optical fiber of tension having extrem proximal distal ends and distal ends, the distal ends being positioned at the proximal end of the respective electrical cable, wherein: the distal ends of the voltage optical fiber and the optical fiber of each heavy duty cable are optically connected to each other, the end proximal of the optical fiber of the first heavy duty cable is in optical communication with the first input / output of the sampling apparatus and the optical fiber of the last electric cable is in optical communication with the second input / output port of the apparatus and the proximal end of the temperature optical fiber of the first heavy duty cable is optically connected to the proximal end of the voltage optical fiber of the last heavy duty cable in order to form a fiber optic circuit wherein the optical fiber voltage and fiber optic cable of each heavy duty cable. those of the plurality are in optical communication with both the first and second input / output ports of the sampling apparatus and the first and second optical signals enter the fiber optic circuit in opposite directions.
[175] The Applicant has noted that a commercially available Brillouin sampling apparatus may be able to measure the voltage and temperature up to 20 km from the optical fiber. When the cranes are dispersed over a large area and spaced apart by a significant distance in a horizontal direction perpendicular to the direction of operation of the cranes, it may not be particularly efficient to connect the sampling device away from the cranes. In addition, it would be advantageous to employ a typically pre-existing cabling configuration of the power distribution stations for the cranes.
[176] Figure 11 illustrates a system for monitoring a plurality of heavy duty cables in an area for the movement of goods, such as a container terminal in a port, in accordance with another embodiment of the present invention. The same numbers are used to identify like components having the same or similar functions as the elements of Figure 8. The power distribution station 125 supplies power and control signals to a first group of cranes 130, while the power distribution station 128 to a second group of cranes 131. One or other of the power distribution stations houses a Brillouin sampling apparatus (not shown), which is optically connected to one of the power distribution power supply cables by an optical cable 129, comprising two optical fibers, which are preferably single mode optical fibers. The number of cranes in each group is purely exemplary, although the number may typically range from 3 to 6.
[177] A possible optical configuration of the monitor system of Fig. 11 is illustrated in the schematic diagram of Fig. 12. A first group of power cables 145; 149, 150 and 152 each comprises first and second optical feed fibers which are optically connected to a respective one of fiber optic and temperature fibers of the respective heavy duty cables 146, 147, 148 and 151 by known methods such as by means of an optical connector 167. The first group of power cables receives power from a first power distribution station. A second set of power cables 158,159 and 160 each comprise first and second power optical fibers which are optically connected to a respective optical fiber optic and voltage fiber of the respective heavy duty cables 155, 156 and 157. The second power supply group receives power from a second power distribution station (not shown in Fig. 12). Two optical input / output holes 163 and 164 of a Brillouin sampling apparatus 143 are optically connected to a respective input port 165 and 166 of an optical switch 140. The input / output port 163 emits a first optical signal (pump) , while the input / output port 164 emits a second optical signal (probe). Referring to Fig. 11, the sampling apparatus 143 and the optical switch 140 may for example be housed in the first power distribution station 125. The optical switch 140 is capable of dividing and directing the first received optical signal to two inlet / outlet ports 141 and 161 and the second optical signal received for two input / output ports 142 and 162. The optical switch 140 may be of the conventional type, for example a 1x2 or 1x4 optical switch or 1x8 mode fiber single.
[178] The distal ends of the voltage and temperature optical fibers of each heavy duty cable of the first group are optically connected to each other (e.g., by means of a connector 113), so as to form a first fiber loop having as the first open end the end of the first feed fiber of the first feed cord 145 and as the second end open the end of the second feed fiber of the fourth feed cord 152. The optical switch's inlet / outlet 141 is optically connected to the proximal end of the first optical fiber of the first power cable 145 through the fiber section 111, while the optical switch's input / output port 142 is optically connected to the proximal end of the second optical fiber of the (last) 151 through the fiber section 114.
The first optical signal (pump) emitted from the output port 141 is released into the first power cable of the power cable 145, while the second optical signal (probe) is released into the second optical fiber of the power cable 152. The first optical signal enters a supply fiber of a first power cable 145 of the first group, travels along the fiber circuit, i.e., propagates along all of the fibers of the power cables, and and emerges from a fiber of the last power cable 152. The second optical signal emitted by the input / output port 142 propagates with respect to the optical signal moving along the fiber circuit in the opposite direction. The Brillouin backscatter signal coming from the second optical fiber of the power cable 152 enters the optical switch 140 and is analyzed by the sampling apparatus 143.
[180] Similarly, the distal ends of each of the heavy duty cables 155, 156 and 157 of the second group are optically connected together to form a second fiber circuit having two open optical ends, namely the first optical fiber of the power cable 158 and the second optical fiber of the power cable 160. Within the fiber circuit, the proximal end of the second optical fiber of the first power cable 158 is optically connected to the first optical fiber of the second power cable 159 and similarly the proximal end of the second optical fiber of the second power cable 159 is optically connected to the first optical fiber of the third power cable 160. The input / output holes 161 and 162 of the optical switch 140 are optically connected with respective first and second optical fiber connecting an optical connection cable 144, having a first proximal end c with the optical switch 140 and a second distal end with respect to the optical switch. At the distal end of the optical cable 144, opposite the distal ends, the first and second optical connecting fibers are optically connected to the first optical fiber of the power cable 158 and to the second optical fiber of the power cable 160. In this manner, the second group of cable receives the two optical sampling signals from the connection cable 144, wherein the optical signals emitted by the apparatus 143 enter the optical switch 140 and are directed to the connection cable 144 by the optical switch 140. The Brillouin backscatter signal generated in the heavy duty cable of the second group is fed back into the optical connection cable 144 and directed by the optical switch 140 to the input / output ports 165 and 166, and into the sampling apparatus 143.
[181] The embodiment described with reference to Figs. 11 and 12 advantageously reduces the costs of the monitoring system.
[182] Although in the foregoing embodiments the power cables are described to be provided with a fiber optic element including at least two optical fibers, in that it may represent the case of a conventional power cable capable of carrying data signals and / or control, the present invention encompasses a power cabling system comprising a power supply cable and an optical cable comprising at least two optical fibers. In this case, the optical cable can run side by side with the power supply cable and be optically connected to the optical voltage and temperature fiber of heavy duty cables.
[183] The present invention may find application in a monitoring system in which a sampling apparatus is optically connected directly to a plurality of heavy duty cables provided with a fiber optic voltage sensor and preferably with a fiber temperature sensor optics. In other words, in general, the fiber circuit of the monitoring system does not need to understand power cables as intermediate power / control supply elements for heavy duty cables, especially if the plurality of electrical cables to be monitored are not dispersed through a wide area, such as a port container terminal.

权利要求:
Claims (9)
[1]
A deformation monitoring method for measuring at least the bending deformation of an electric cable, characterized in that it comprises the steps of: - providing an electric cable (1) with at least one peripherally non-symmetrical member (15, 67) having higher resistance to stress loads than to compressive loads, at least two longitudinal structural members (2; 43, 44; 53; 61, 62, 63); and a fiber optic sensor (5) located in the region of the geometrical axis (Z) of the cable (1) and comprising an optical fiber (9), wherein the sensor is embedded in a voltage transfer load (6; 25; 47; 51; 66) mechanically coupling the sensor with at least one less one of the at least two longitudinal structural elements of the cable, - detecting the compressive stress in the optical fiber sensor (5).
[2]
Method according to claim 1, characterized in that the step of detecting the compressive stress comprises the steps of: - injecting a first optical signal into the optical fiber (9); - detecting the scattered light Brillouin emitted by the optical fiber (9), and - analyzing the spectral changes of the scattered light in order to measure at least the bending deformation of the at least one electric cable (1).
[3]
Method according to claim 1, characterized in that the cable (1) is a substantially round cable, comprising a fiber optic sensor (5) within a radial distance of the peripheral axis (Z) of not more than than 20% of the cable radius.
[4]
Method according to claim 3, characterized in that the optical fiber sensor (5) is within a radial distance from the geometric axis (Z) of not more than 10% of the cable radius.
[5]
A method according to claim 1, characterized in that the cable (1) is a substantially round cable comprising the at least one non-symmetrical peripherally mechanical resistance member (15) disposed along a radial distance from the axis (Z) of at least 50% of the cable radius.
[6]
Method according to claim 1, characterized in that the cable (1) is a flat cable comprising a fiber optic sensor (5) within a radial distance from the geometric axis (Z) of not more than 10% .
[7]
Method according to claim 1, characterized in that the cable (1) is a flat cable, the at least one non-symmetrical resistance member (67), arranged at a distance from the geometric axis (Z) of at least 50% of the cable thickness.
[8]
A method according to claim 1, characterized in that the cable (1) is a substantially round cable and the non-symmetrical peripheral resistance member (15, 67) is a non-rotating cable braid.
[9]
Method according to claim 1, characterized in that the cable (1) is a flat cable comprising at least two parallel electric conductors and the non-symmetrical peripheral resistance member (15, 67) is a resistance element of traction provided in the interstices between the drivers.

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CN102640232B|2016-04-27|

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CA2773747C|2017-01-03|

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CN102640232A|2012-08-15|

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AU2009352911A1|2012-03-29|

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CA2773747A1|2011-03-24|

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DK2478527T3|2019-03-18|

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RU2012115445A|2013-10-27|

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RU2510904C2|2014-04-10|

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AU2009352911B2|2016-02-11|

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EP2478527B1|2018-12-05|

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EP2478527A1|2012-07-25|

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WO2011033539A1|2011-03-24|

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CL2012000653A1|2013-01-18|

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法律状态:
2018-10-30| B06T| Formal requirements before examination [chapter 6.20 patent gazette]|

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2019-01-22| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-02-12| B06I| Publication of requirement cancelled [chapter 6.9 patent gazette]|Free format text: ANULADA A PUBLICACAO CODIGO 6.6.1 NA RPI NO 2507 DE 22/01/2019 POR TER SIDO INDEVIDA. |

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2019-05-07| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2019-06-25| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 18/09/2009, OBSERVADAS AS CONDICOES LEGAIS. (CO) 20 (VINTE) ANOS CONTADOS A PARTIR DE 18/09/2009, OBSERVADAS AS CONDICOES LEGAIS |

优先权:

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申请号 | 申请日 | 专利标题

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PCT/IT2009/000425|WO2011033539A1|2009-09-18|2009-09-18|Electric cable with bending sensor and monitoring system and method for detecting bending in at least one electric cable|

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